Cell Instruments Co., Ltd.
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Introducing the ASTM D2063 Automated Torque Tester by Cell Instruments
| Test Range | 10 Nm (or as required) |
| Accuracy | 1% FS |
| Resolution | 0.001 Nm |
| Clamp Range | Φ5mm~φ80mm for cap Φ5mm~φ170mm for bottle |
| Power | AC 110~220V |
The ASTM D2063 Automated Torque Tester, also known as the MCT-01 Motorized Cap Torque Tester, is a premier testing instrument designed to measure both the opening and locking forces of bottle caps with exceptional accuracy and precision. Compliant with ASTM D2063 standards, this motorized cap torque tester is essential for quality assurance across multiple industries, including packaging, pharmaceuticals, food and beverage, and consumer products. Its robust PLC-controlled design and user-friendly HMI touchscreen interface simplify operations, enabling laboratories and production facilities to perform rigorous, repeatable testing that adheres to quality standards and ensures consumer safety.
This ASTM D2063 Automated Torque Tester incorporates several advanced features that make it indispensable in cap torque testing applications:
PLC Control Unit with Touchscreen Interface: The ASTM D2063 Automated Torque Tester integrates an industrial-grade PLC control unit paired with a responsive HMI touchscreen, offering smooth operation and exceptional control stability for accurate torque measurements.
Automatic Clamping and Rotating Mechanism: Equipped with an automatic clamping and rotating system, this torque tester accurately simulates production line conditions, allowing laboratories to evaluate cap torque performance under real-world scenarios.
Measurement of Locking and Opening Forces: The tester provides precise measurements of locking and opening forces, ensuring consistent performance and reliability for bottle caps across different applications.
Peak Value Auto-Retention: Automatic peak value retention captures critical data, enabling comprehensive analysis of test results.
Dual Pneumatic Clamping for Stability: Featuring upper and lower pneumatic clamping, the tester enhances stability during testing, guaranteeing reliable results even in rigorous conditions.
Integrated Micro Printer for Data Recording: The built-in micro printer streamlines data documentation, creating a clear and accurate record of test results for traceability and quality control.
Multi-Unit Display Options: The ASTM D2063 Automated Torque Tester provides a versatile display with multiple unit options (Kgf.cm, N.cm, daN.cm, Inch.lbs, N.m), adapting to diverse international measurement standards.
Overload Protection and Auto-Zeroing: Overload protection safeguards the instrument, while an auto-zeroing function ensures continuous accuracy and reliable results over time.
RS232 Port and Optional Software for Data Management: An RS232 port, along with optional professional software, allows seamless data transfer and advanced analytics, optimizing the testing process and enabling efficient data handling.
The ASTM D2063 Automated Torque Tester is an essential asset for industries such as plastics, packaging, food and beverage, pharmaceuticals, toiletries, and printing, among others. It provides a high level of precision and control, ensuring product stability, quality, and compliance in various sectors. Here's why the ASTM D2063 Automated Torque Tester stands out:
Quality Assurance: By measuring the open and lock forces, this tester ensures bottle caps are secure yet easy to open, aligning with quality standards and enhancing product reliability.
Manufacturing Precision: Accurate torque measurements guide the manufacturing process, ensuring each cap meets required specifications for both user convenience and product integrity.
Real-World Simulation: The tester’s automatic clamping and rotating mechanism replicates real-world production environments, yielding reliable torque measurements that reflect actual use.
Data-Driven Decision Making: With peak value auto-retention and optional professional software, the tester supports data analysis for process improvements and quality management.
The ASTM D2063 Automated Torque Tester serves a critical role in production and testing labs by providing accurate, reliable data on bottle cap performance. Below are key industry applications: