Needle Penetration and Drag Force Tester

The Needle Penetration and Drag Force Tester (NPD-01) is a specialized testing instrument designed to evaluate the penetration and drag forces of hypodermic needles. This test is essential for assessing the performance, safety, and comfort of needles used in medical applications. Accurate testing of needle penetration force and drag force ensures the clinical effectiveness of hypodermic needles in penetrating the skin and moving through tissue, which is vital for patient comfort during injections and medical procedures.

Key Applications of the Needle Penetration and Drag Force Tester

The Needle Penetration and Drag Force Tester is critical in various industries, particularly in the medical sector, where hypodermic needles are commonly used. It is instrumental in:

• Medical device testing: Evaluating the performance of hypodermic needles to ensure patient comfort and clinical effectiveness.
• Pharmaceutical industry: Testing the penetration and drag forces of needles used in drug delivery systems.
• Medical device manufacturers: Ensuring compliance with international standards and regulations for needle performance.

Working Mechanism of the NPD-01 Needle Penetration and Drag Force Tester

The NPD-01 Needle Penetration and Drag Force Tester is equipped with a high-precision load cell that accurately measures the force exerted during needle insertion and movement through various substrates. The device is designed to hold a needle securely while moving it forward and backward at a controlled speed. This mechanism ensures accurate measurement of both the initial peak penetration force and the frictional drag force.

Testing Principle: How the Needle Penetration and Drag Force Tester Works

The Needle Penetration and Drag Force Tester operates based on the following test principles:

1. Penetration Force Measurement: The needle is inserted into a substrate at a constant speed, and the force required for insertion is recorded at various depths. This helps assess the initial peak penetration force.
2. Drag Force Measurement: During the test, the force required to move the needle through the substrate (i.e., the frictional drag force) is continuously measured.
3. Force Curve Analysis: The force data is presented as a function of penetration depth, allowing for detailed analysis of both the penetration and drag forces.

The test results provide essential information about the performance of hypodermic needles, influencing their design and ensuring they meet medical safety standards.

Key Technical Features of the Needle Penetration and Drag Force Tester

The NPD-01 Needle Penetration and Drag Force Tester is engineered with several advanced features to enhance testing precision and ease of use:

• PLC-Controlled Operation: The system is controlled via a programmable logic controller (PLC), ensuring precise test execution.
• 7-Inch HMI Touchscreen: Easy-to-use interface for test parameter input and real-time monitoring.
• Precision Ball Lead Screw: Provides smooth and accurate movement of the needle during testing.
• Adjustable Test Speed: Test speed can be varied between 1 mm/min to 500 mm/min, depending on test requirements.
• Overload Protection: The system is equipped with overload protection to safeguard against excessive forces.
• Automatic Test Return: After each test, the system automatically returns the needle to its starting position.
• Microprinter: Test results can be printed for documentation purposes, enhancing traceability and compliance.

Main Parameters and Specifications of the NPD-01

Compliance and Standards

The Needle Penetration and Drag Force Tester is designed to meet industry standards, ensuring reliable and reproducible results. The product adheres to the following standards:

• GB 15811
• ISO 7864 Annex D (Test method for measuring the penetration force and drag force for needles)

These standards ensure that the device provides accurate and consistent testing data, which is essential for manufacturers and regulatory bodies alike.

Configuration and Accessories

The Needle Penetration and Drag Force Tester includes the following configuration:

• Main Machine: The core testing unit.
• Substrate Holder: Holds the test substrate securely during testing.
• Power Cord: For connecting to the power supply.
• Fuse: Ensures safe operation by protecting against electrical faults.

Related Testing Instruments

To complement the Needle Penetration and Drag Force Tester, we also offer a range of related testing instruments for the medical and pharmaceutical industries, including:

• TS-01 Tubing Stiffness Tester
• BST-01 Ampoule Breaking Tester
• MPT-01 Medical Packaging Tester
• SLT-02 Syringe Leak Tester
• NTT-01 Needle Toughness Tester

These related models can further enhance your laboratory testing capabilities and help ensure product quality and regulatory compliance.

FAQ Section: Common Questions About the Needle Penetration and Drag Force Tester

1. What is the purpose of the Needle Penetration and Drag Force Tester?

   • The tester measures the forces required for a needle to penetrate the skin and move through tissue, which is critical for ensuring needle performance, safety, and patient comfort.

2. What industries use the Needle Penetration and Drag Force Tester?

   • The device is commonly used in the pharmaceutical, medical device manufacturing, and healthcare industries.

3. What is the test speed range of the NPD-01 Needle Penetration and Drag Force Tester?

   • The test speed is adjustable between 1 mm/min and 500 mm/min.

4. Does the Needle Penetration and Drag Force Tester comply with any standards?

   • Yes, it complies with GB 15811 and ISO 7864 Annex D, ensuring accurate and standardized testing methods.

5. What other testing equipment is available for related applications?

   • We offer related instruments such as the TS-01 Tubing Stiffness Tester and SLT-02 Syringe Leak Tester, which complement the Needle Penetration and Drag Force Tester for more comprehensive testing.